RIIRAI611A - Establish and maintain a surface mine mechanical plant management system Competency Mapping Template
Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners
RIIRAI611A Mapping and Delivery Guide Establish and maintain a surface mine mechanical plant management system
Version 1.0 Issue Date: May 2024
Qualification
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Unit of Competency
RIIRAI611A - Establish and maintain a surface mine mechanical plant management system
Description
This unit covers establishing and maintaining a surface mine mechanical plant management system in the coal mining industry. It includes: Identifying, analysing and evaluating hazards and risks associated with the use of mechanical equipment and the control options and measures; establishing, implementing, auditing and reviewing the mechanical plant management system.
Employability Skills
This unit contains employability skills.
Learning Outcomes and Application
This unit is appropriate for those working in a management role or as a technical specialist, within:Coal mining
Duration and Setting
X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Not applicable. Not applicable.
Competency Field
Refer to Unit Sector(s).
Development and validation strategy and guide for assessors and learners
Student Learning Resources
Handouts Activities
Slides PPT
Assessment 1
Assessment 2
Assessment 3
Assessment 4
Elements of Competency
Performance Criteria
Element: Identify, analyse and evaluate hazards and risks associated with the use of mechanical equipment in a surface coal mine
Access, interpret and apply compliance documentation relevant to establishing and maintaining a surface mine mechanical plant management system
Identify, evaluate and clarify mine conditions which contribute to hazardous environments
Identify, analyse and evaluate hazards and risks relating to mechanical plant
Identify, analyse and evaluate hazards and risks relating to fire initiate and/or supported by mechanical equipment
Identify, analyse and evaluate hazards and risks relating to storage of dangerous goods
Element: Identify, analyse and evaluate hazards and risk control options and measures
Identify, analyse and evaluate hazardous environment control techniques
Identify, analyse and evaluate fire protection and prevention methods and systems on mechanical equipment
Identify, analyse and evaluate methods and systems to control noise, dust, and other emissions initiated from or created by mechanical equipment
Identify, analyse and evaluate methods for working at heights
Develop systems to maintain the integrity of safety critical functions of mechanical equipment
Develop systems to control hazards in lifting and towing systems for mechanical equipment
Develop systems to control hazards associated with transport equipment and other plant
Develop systems to protect people in their interrelationship with mechanical equipment in the surface environment
Evaluate the uses of mine monitoring and information systems to control hazards and risks on mechanical equipment
Develop systems to control hazards for energy dissipation and isolation systems on mechanical equipment
Identify, analyse and evaluate methods and systems to control hazardous substances initiated from or used by mechanical equipment
Develop systems for the interaction and/or failure of transport and production equipment
Element: Establish the mine mechanical plant management system
Access, interpret and clarify the legislative and site requirements related to mechanical plant and equipment
Establish mechanical plant objectives, systems, descriptions and responsibilities and incorporate into the mine mechanical plant management system
Consult with relevant stakeholders in the development of the mine mechanical plant management system
Design mechanical plant management systems to satisfy the operational systems and conditions of the mine
Incorporate maintenance and inspections systems to ensure the equipment is safe to operate
Incorporate systems to monitor and test the performance of safety critical functions on mechanical plant and equipment
Incorporate systems to control noise, dust, other emissions and other hazardous substances
Incorporate systems to develop safe work procedure
Incorporate systems for the management of mechanical contractors
Develop and establish mechanical engineering standards
Develop and establish mechanical equipment information recording and reporting procedures, including defect reporting and rectification
Establish a program, including systems and procedures, to satisfy mechanical equipment training requirements
Incorporate audit and review requirements and update procedures into the mine mechanical plant management system
Element: Implement the mechanical plant management system
Identify, forecast, obtain and allocate/schedule resources required for the implementation of the mine mechanical plant management system
Communicate to all personnel, including contractors, roles and responsibilities, as specified in the mine mechanical plant management system
Implement the mechanical plant training program
Consult with relevant stakeholders and implement changes to the mine mechanical plant management system
Element: Audit and review the mechanical plant management system
Audit mine mechanical engineering standards for compliance with statutory and mine site requirements
Audit the maintenance program and procedures for compliance with the mine mechanical plant management system and statutory requirements
Audit recording and reporting systems for compliance with the mine mechanical plant management system
Audit mechanical plant management training program for currency, relevance and compliance with the requirements of the mine mechanical plant management system
Establish procedures for non compliance s revealed by audit and modify the management plan where appropriate
Review the mine mechanical plant management system
Evidence Required
List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria, required skills and knowledge and the range statement of this unit and include evidence of the following:
knowledge of the requirements, procedures and instructions for the establishing and maintaining of a surface mine mechanical plant management system
implementation of procedures and techniques for the safe, effective and efficient completion of the establishing and maintaining of a surface mine mechanical plant management system
the identification of the relevant information and scope of the work required to meet the required outcomes
the identification of viable program options and the selection of programs that best meet the required outcomes
working with others to establish and maintain a surface mine mechanical plant management system
consistent and timely completion of the establishing and maintaining of a surface mine mechanical plant management system
Context of and specific resources for assessment
This unit must be assessed in the context of the work environment. Where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills.
The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.
Customisation of assessment and delivery environment to sensitively accommodate cultural diversity.
Aboriginal people and other people from a non English speaking background may have second language issues.
Assessment of this competency requires typical resources normally used in a civil works environment. Selection and use of resources for particular worksites may differ due to site circumstances.
Where applicable, physical resources should include equipment modified for people with disabilities.
Access must be provided to appropriate learning and/or assessment support when required.
Method of assessment
This unit may be assessed in a holistic way with other units of competency. The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods:
written and/or oral assessment of the candidate's required knowledge
observed, documented and/or first hand testimonial evidence of the candidate's:
implementation of appropriate procedures and techniques for the safe, effective and efficient achievement of the required outcomes
identification of the relevant information and scope of the work required
identification of viable options and the selection of options that best meet the required outcomes
consistently achieving the required outcomes
first hand testimonial and documentary evidence of the candidate's:
working with others to establish and maintain a surface mine mechanical plant management system
consistent and timely gaining of approval of a surface mine mechanical plant management system
provision of clear, timely required support and advice on the implementation of a surface mine mechanical plant management system
Guidance information for assessment
Consult the SkillsDMC User Guide for further information on assessment including access and equity issues.
Submission Requirements
List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here
Assessment task 1: [title] Due date:
(add new lines for each of the assessment tasks)
Assessment Tasks
Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Required skills
Specific skills are required to achieve the performance criteria in this unit, particularly for the application in the various circumstances in which this unit may be applied. This includes the ability to carry out the following as required to establish and maintain a surface mine mechanical plant management system:
apply legislative, organisation and site requirements and procedures
access, interpret and apply:
technical information
site/legislative requirements
records and reports
briefings and handover details
apply the principles of mine design
apply hazard identification and risk management processes
apply work planning and coordination processes
apply training needs analysis
interpret and apply manufacturer instructions
apply effective communication techniques
access, evaluate and apply data from monitoring systems and equipment
Required knowledge
Specific knowledge is required to achieve the Performance Criteria of this unit, particularly its application in a variety of circumstances in which the unit may be used. This includes knowledge of the following, as required to establish and maintain a surface mine mechanical plant management system:
legislative and statutory requirements for mechanical plant and equipment
the emergency response and disaster planning processes and techniques
audit review processes and techniques
mechanical engineering standards
safety critical function of mechanical equipment
mine operating procedures for mechanical plant and equipment
mine design relating to mechanical plant and equipment
options to control hazards and risks relating to mine mechanical plant and equipment , including fire protection and prevention, lifting and towing systems, storage of hazardous substances and the interrelationship between people and mechanical equipment
energy sources, including protection and reticulation systems for electrical, hydraulic, compressed air, diesel
mine fires; the types, sources of ignition and possible impacts on plant and equipment
a basic knowledge of computer based systems relating to the monitoring, and operation of mine mechanical plant and equipment
fire fighting systems
specification for mine plant and equipment
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Relevant compliance documentation
may include:
legislative, organisation and site requirements and procedures
manufacturer's guidelines and specifications
Australian standards
code of practice
Employment and workplace relations legislation
Equal Employment Opportunity and Disability Discrimination legislation
Mechanical plant management system establishes procedures for maintaining safe equipment , including:
hazard identification and quantification
risk management
consultation
authority and responsibility
controls established to manage identified risks
reporting and communication
document control
audit and review
Hazardous environment may include but not limited to:
coal storage bins
reclaim tunnels
confined spaces
gases
restricted work area
flammable environments, i.e. those related to heat sources, fuel sources and ignition sources, e.g. engine wiring, hydraulics in engine bays
Hazards and risks to be identified, analysed and clarified in the mechanical plan management system include:
explosion initiate from mechanical equipment
fire initiate and/or supported by mechanical equipment
hazardous substances used for mechanical equipment
toxic substances generated by mechanical equipment
the release of uncontrolled kinetic energy (unplanned movements) on mechanical equipment
the interaction and/or failure of transport and production equipment
the use and storage of high pressure fluids
moving and rotating parts on mechanical equipment
fluid injection incidents
dangerous goods, e.g. LPG, flammable liquids
Hazard is defined as:
a source of potential harm or a situation with a potential to cause loss
Risk is defined as:
the chance of something happening that will have an impact upon objectives. It is measured in terms of consequences and likelihood
Hazards associated with transport equipment and other plant may include:
tyre and rim failure
interaction between light and heavy vehicles
overhead power lines
restricted vision
equipment working around draglines
Interrelationship with mechanical equipment in the surface environment may include:
access systems
guarding
remote and/or automatic control
restricted working areas
safe standings/operating zones
ergonomics and vibrations
vision
manual handling
working at heights
emergency egress systems
Operational systems and conditions may include but is not limited to:
methods of mining (overburden and coal)
weather
grades
water
drilling and explosives
haul road design
dredging and pumping
electrical reticulation
productivity
environmental considerations
Maintenance is to restore or keep at the level that it was originally designed to, by:
inspection and testing of plant and equipment
monitoring of plant and equipment
servicing of equipment
repairing of equipment
overhauling of equipment
Safe work procedure may include:
cutting and welding in coal mines
energy isolation and dissipation
confined spaces
Engineering standards may include but is not limited to:
mechanical plant maintenance procedures
system for the modification and rectification of mechanical equipment
systems for erection of plant
Training applies to:
mine workers
tradespeople
permanent employees
contractors
mine officials
other special requirements
Audit is defined as:
a systematic examination against defined criteria to determine whether activities and related results conform to planned arrangement, and whether these arrangements are implemented effectively and are suitable to achieve the organisation policy and objectives
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.
Observation Checklist
Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice
Yes
No
Comments/feedback
Access, interpret and apply compliance documentation relevant to establishing and maintaining a surface mine mechanical plant management system
Identify, evaluate and clarify mine conditions which contribute to hazardous environments
Identify, analyse and evaluate hazards and risks relating to mechanical plant
Identify, analyse and evaluate hazards and risks relating to fire initiate and/or supported by mechanical equipment
Identify, analyse and evaluate hazards and risks relating to storage of dangerous goods
Identify, analyse and evaluate hazardous environment control techniques
Identify, analyse and evaluate fire protection and prevention methods and systems on mechanical equipment
Identify, analyse and evaluate methods and systems to control noise, dust, and other emissions initiated from or created by mechanical equipment
Identify, analyse and evaluate methods for working at heights
Develop systems to maintain the integrity of safety critical functions of mechanical equipment
Develop systems to control hazards in lifting and towing systems for mechanical equipment
Develop systems to control hazards associated with transport equipment and other plant
Develop systems to protect people in their interrelationship with mechanical equipment in the surface environment
Evaluate the uses of mine monitoring and information systems to control hazards and risks on mechanical equipment
Develop systems to control hazards for energy dissipation and isolation systems on mechanical equipment
Identify, analyse and evaluate methods and systems to control hazardous substances initiated from or used by mechanical equipment
Develop systems for the interaction and/or failure of transport and production equipment
Access, interpret and clarify the legislative and site requirements related to mechanical plant and equipment
Establish mechanical plant objectives, systems, descriptions and responsibilities and incorporate into the mine mechanical plant management system
Consult with relevant stakeholders in the development of the mine mechanical plant management system
Design mechanical plant management systems to satisfy the operational systems and conditions of the mine
Incorporate maintenance and inspections systems to ensure the equipment is safe to operate
Incorporate systems to monitor and test the performance of safety critical functions on mechanical plant and equipment
Incorporate systems to control noise, dust, other emissions and other hazardous substances
Incorporate systems to develop safe work procedure
Incorporate systems for the management of mechanical contractors
Develop and establish mechanical engineering standards
Develop and establish mechanical equipment information recording and reporting procedures, including defect reporting and rectification
Establish a program, including systems and procedures, to satisfy mechanical equipment training requirements
Incorporate audit and review requirements and update procedures into the mine mechanical plant management system
Identify, forecast, obtain and allocate/schedule resources required for the implementation of the mine mechanical plant management system
Communicate to all personnel, including contractors, roles and responsibilities, as specified in the mine mechanical plant management system
Implement the mechanical plant training program
Consult with relevant stakeholders and implement changes to the mine mechanical plant management system
Audit mine mechanical engineering standards for compliance with statutory and mine site requirements
Audit the maintenance program and procedures for compliance with the mine mechanical plant management system and statutory requirements
Audit recording and reporting systems for compliance with the mine mechanical plant management system
Audit mechanical plant management training program for currency, relevance and compliance with the requirements of the mine mechanical plant management system
Establish procedures for non compliance s revealed by audit and modify the management plan where appropriate
Review the mine mechanical plant management system
Forms
Assessment Cover Sheet
RIIRAI611A - Establish and maintain a surface mine mechanical plant management system
Assessment task 1: [title]
Student name:
Student ID:
I declare that the assessment tasks submitted for this unit are my own work.
Student signature:
Result: Competent Not yet competent
Feedback to student
Assessor name:
Signature:
Date:
Assessment Record Sheet
RIIRAI611A - Establish and maintain a surface mine mechanical plant management system
Student name:
Student ID:
Assessment task 1: [title] Result: Competent Not yet competent
(add lines for each task)
Feedback to student:
Overall assessment result: Competent Not yet competent